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MARINE FINFISH HATCHERY

INTRODUCTION
This building is scheduled for construction in the fall of 2003. Funding for the facility comes from a $1.2 million construction grant from the Department of Commerce (Economic Development Administration) and $1.1 million from the University of Maine.
The purpose of the facility will be to provide marine finfish juveniles to the aquaculture industry, to provide space for research and development projects, and for training purposes.

BROODSTOCK HOLDING
There will initially be two broodstock holding facilities. The larger of the two will house 6 ¥ 7m tanks designed to hold adult halibut. There will be sufficient space to hold up to 150 ¥ 20kg halibut. This stock would be divided into either 2 or 3 stocks held on different photoperiod regimes to enable production of out-of-season eggs. The equipment will include lighting, photoperiod controls, stripping tables, feed preparation equipment and wash up areas. The second facility will be designed to hold up to 700 ¥ 3kg round marine fish species such as haddock or cod and will be equipped with egg collectors, lighting and photoperiod controls and a wash up area. There are already some broodstock facilities in place in CCAR that will supplement the new capacity.

EGG HANDLING ROOMS

Eggs collected from broodstock, either stripped manually as in the case of halibut or collected from natural spawning fish such as cod or haddock will be brought into the egg handling rooms for fertilization/measurement. These rooms will also be used for egg disinfection procedures and any packing or handling procedures that may be required before sending material to other sites or prior to movement through to the larval rearing systems. The rooms will be lightproof and equipped with sinks and workbenches.

EGG AND LARVAL INCUBATION

There are two systems proposed which will be similar in design allowing flexibility in terms of configuration to accommodate a variety of species. The two incubation rooms will be separated in the interests of biosecurity and will be accessible from the egg handling rooms where gamete material will enter. Following required fertilization/rinsing procedures eggs will be stocked into conical tanks for incubation. These tanks will be equipped with the necessary inlet outlet configurations appropriate for the material incubated. The total capacity of each room will be 2400 L and will hold between 0.5-5 million eggs depending on the species. The rooms holding these tanks will be temperature controlled (both air and water) and fitted with adjustable lighting systems to enable brightness and photoperiod to be adjusted.

YOLK SAC INCUBATION SYSTEM
In the case of species with delicate and/or protracted yolk sac phases such as halibut, a separate yolk sac incubation system is a necessary feature of the hatchery. The proposed system is designed for halibut but could be used for other species with similar life history characteristics. The capacity of this system will be 14,000 L and will hold up to 0.6 million larvae. This room will be temperature controlled, lightproof and supplied with filtered, sterilized seawater.

LARVAL REARING SYSTEMS

The system is designed for the rearing of two species simultaneously and the respective facilities are completely separate for the purposes of bio-security. The halibut rearing systems are divided into two sections. The first consists of 6 larger 7000 L tanks to rear large batches of larvae on commercial scale. The second section houses 20 ¥ 2000 L tanks for rearing smaller batches and for replicated trials. The total system volume is 82 m3 capable of holding up to 400,000 larvae at any one time. The system has been specified to enable production of around 100,000 juvenile halibut with realistic survival rates (6% from fertilized egg to weaned juvenile) assuming availability of egg material.

The round-fish hatchery rearing system will consist of 16 ¥ 2000 L tanks capable of holding up between 0.2 to 2 million larvae of marine round-fish species depending on appropriate stocking densities. This system has been specified to enable production of around 100,000 juveniles with an overall survival rate of 7% (typical of haddock from fertilized egg to weaned juvenile) assuming availability of egg material. The systems would be capable of running on fresh and salt water.

Live feed production systems. Almost all marine and many fresh water aquaculture species require live feeds (algae, rotifers or Artemia) during the first feeding stages. The proposed system would be capable of producing up to 1 billion freshly hatched Artemia and enriched Artemia per day. Rotifer production capacity is estimated to be around 0.5 billion per day. The standing stock of algae would be 12m3.

WEANING AREA

A specific weaning area is included in the project for the halibut hatchery. This system would be capable of holding 100,000 juvenile halibut to around 10g in 12 ¥ 4m2 tanks.

BUSINESS INCUBATION/DEMONSTRATION LAND-BASED ONGROWING UNIT

This unit will be designed for semi-commercial scale ongrowing of halibut in a land-based recirculating system. The system will be designed to hold 5,000 juvenile halibut to a market weight of 4kg at commercial densities using shelving systems to increase carrying capacity.

ENVIRONMENTAL CONTROL
Temperature control will be a critical part of the hatchery equipment and installations. A central chilling system (2 million BTU/hr) will provide cold glycol to heat exchangers in all rooms requiring chilling. An oil fired boiler system will provide heat energy to systems via heat exchangers. Air handling units in each area will control temperature and ventilation.

DESIGN
The conceptual design, crop models, capacities, adjacencies and overall system design was by Dr Nick Brown. The architect/engineering firm contracted for the project is Ames A/E (Bangor, Maine).
Center for Cooperative Aquaculture Research, 33 Salmon Farm Rd, Franklin, ME 04634, USA
Fax: +1 207 422 8920
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